State-of-the-art sensors for chemical plants ensure accurate measurements, increase operational efficiency and lower long-term maintenance costs
Outdated technology can compromise both production processes and availability. Older measuring technologies leveraging mechanical components are less accurate and require higher levels of maintenance than modern equivalents in order to ensure production. Investing today to replace old mechanical devices with innovative sensor technology will pay dividends in the long run, both in productivity gains and maintenance cost savings.
250,000
US dollars lost
stopping your olefin process, when using outdated mechanical measurement technology, according to industry experts
How we can help
Irrespective of the chemical industrial process or application, the latest generation of Endress+Hauser sensors will enable you to hit your productivity and cost targets, providing accurate measurements, reducing maintenance and downtime during calibration and proof testing. Moreover, our sales and service teams are available worldwide for end-to-end support, from selecting the appropriate sensors to replace old devices, to designing custom maintenance concepts.
Safe in-process cleaning and calibration plus self-diagnostics and effortless proof testing through smart instrumentation with integrated Heartbeat Technology
Advanced diagnostics for unplanned shutdown prevention
Directly available mobile field data with RFID tags for fast access to asset information
Unified platforms in transmitters to support a reliable, focused maintenance approach
Best-fit instruments with intrinsic safety and high accuracy providing reliable data and process safety
Applications
Measure polymerization viscosity efficiently
Viscosity is a crucial fluid property and a fundamental measurement parameter in polymerization process control. As a variable, it can be used to monitor product quality. Older viscosity measuring devices using mechanical components require regular maintenance to ensure filters are kept clear and production is running.
Our expertise in the field
The Endress+Hauser Coriolis Promass I flowmeter offers multiple benefits over older mechanical devices for peak performance at reduced operational costs.
No filter required, meaning significant time and cost savings in maintenance with sustained process performance and safety
Optimize product quality with a single measuring point. In-line multivariable measurement of flow, density, temperature and viscosity
Minimize pressure loss with a straight, single-tube design
In Olefin, quenching pH measurement of the contaminated quench water at regular intervals can go a long way to helping prevent fouling in the bottom of the tower. Cleaning sensors at least every other day is required, a time-consuming and labor-intensive activity which, if left undone, can result in their needing to be replaced every two weeks.
Our expertise in the field
The Endress+Hauser Liquiline CDC90 extends the lifetime of your sensor more than thirtyfold.
Save time with in-process cleaning and calibration with no electrode removal necessary
Spur efficiency with self-diagnostic systems such as sensor conditioning checks
Foster safety for people and processes as no handling of contaminated water is needed
Use of old, magnetic level gauge devices during olefin fractionation in high-temperature environments can reduce safety and result in unreliable measurements. Moreover, unplanned shutdowns can occur if the temperature gets too high.
Click through these process maps and learn how you can reduce maintenance costs in your chemical plant!
Meet our expert
"In my experience, if you want to reduce your total cost of ownership, you need to reduce at least your maintenance costs."
Benefits
With 60+ years of application know-how in chemical industries, we stand for a long-lasting relationship with our customers. With your benefits in mind, we make sure you get the necessary support to optimize your processes, from choosing the right sensor through to maintenance concepts. The basis for your success is our global service and sales force located in your region and standing by your side as trusted experts.
13,000
employees worldwide
up to 130,000 €
cost savings per year in the maintenance of your pH electrode, when using our Liquiline automated cleaning and calibration system, considering 10 measuring points in your plant
Electronic differential pressure systems replace traditional capillary systems for level measurements in a separator vessel. Accuracy and reliability are improved!
Check out how Centauri Technologies LP (in USA) minimized their maintenance and costs by replacing traditional differential pressure measurements using capillaries with our electronic dp transmitter.
Water, beverages, dairy products, chemicals or pharmaceuticals have to be analyzed every day. Choose the device best suited to your process needs from our comprehensive product portfolio.
Flowmeter
Flowmeter
Water, natural gas, steam, mineral oil, chemicals are some of the fluids that have to be measured day in, day out. Select the flowmeter best suited to your process needs.
Level
Level
Continuous level measurement and point level detection in liquids and bulk solids
Pressure
Pressure
Powerful instruments for process pressure, differential pressure, level and flow.
Software
Software
Apart from all relevant measuring and system technologies, we also offer appropriate software for all branches of industry that provide to run your operating processes at its full potential.
System products
System products
Applicator
Temperature measurement
Temperature measurement
Thermometers and transmitters for the process industry
Instrumentation Services
Instrumentation Services
Maximize plant performance, minimize OPEX, increase uptime, all with compliance. Partner with Endress+Hauser instrumentation services.
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